Stress engineering for free-standing SU-8 2002 thin film devices

Kyle W. Oliver, Sarah J. Lukes, Mohammad J. Moghimi, David L. Dickensheets

Research output: Chapter in Book/Report/Conference proceedingConference contribution

6 Scopus citations

Abstract

In this paper we describe a process for creating thin SU-8 2002 films between 1.5 ?m and 3.0 ?m thick that are hardbaked and can withstand a release etch in either aqueous or plasma silicon etchants. Resulting films are characterized using both wafer bow and membrane bulge tests to monitor in-plane stress and Young's modulus. We explore the influence on final film stress of several process variables including hard bake temperature, exposure dose, film thickness, and various temperature profiles. We observe resultant film stress in the range of 13.8 to 32 MPa, and Young's modulus in the range of 2.1 to 5.2 GPa for free-standing membranes. Illustrative process recipes are described for both patterned and un-patterned SU-8 2002 membrane devices.

Original languageEnglish (US)
Title of host publicationMicromachining and Microfabrication Process Technology XVII
DOIs
StatePublished - 2012
Externally publishedYes
EventMicromachining and Microfabrication Process Technology XVII - San Francisco, CA, United States
Duration: Jan 24 2012Jan 26 2012

Publication series

NameProgress in Biomedical Optics and Imaging - Proceedings of SPIE
Volume8248
ISSN (Print)1605-7422

Conference

ConferenceMicromachining and Microfabrication Process Technology XVII
Country/TerritoryUnited States
CitySan Francisco, CA
Period1/24/121/26/12

All Science Journal Classification (ASJC) codes

  • Electronic, Optical and Magnetic Materials
  • Atomic and Molecular Physics, and Optics
  • Biomaterials
  • Radiology Nuclear Medicine and imaging

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