Solid particle erosion resistance of thermally sprayed functionally graded polymer/ceramic coatings

M. Ivosevic, R. Knight, S. R. Kalidindi, G. R. Palmese, J. K. Sutte

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Scopus citations

Abstract

The use of polymer matrix composites [PMC's] in the gas flow path of advanced turbine engines offers significant benefits for aircraft engine performance, but their useful lifetime is limited by their poor erosion resistance. HVOF and flame sprayed polymer/cermet functionally graded coatings based on a polyimide matrix filled with varying volume fractions of WC-Co are being investigated to improve the erosion and oxidation resistance of polymer matrix composites. A study of the coating's effectiveness as erosion barriers was accomplished through a statistical analysis of the results of solid particle erosion testing of coated and uncoated PMC samples using a design of experiments [DoE] approach. Three coating systems and a control were evaluated in a randomized test matrix. The coatings were tested at room temperature and 250 °C, using an alumina erodent impacting the coatings at a speed of 100 m/s at angles of 20° and 90°. Erosion volume loss at 250 °C was approximately twice than at room temperature, but the maximum erosion volume loss did not exceed 0.30 mm3 at the elevated temperature. In general, as the angle of incidence of the eroding material increased from 20 degrees to 90 degrees the volume loss increased.

Original languageEnglish (US)
Title of host publicationProceedings of the International Thermal Spray Conference
Pages498-503
Number of pages6
StatePublished - 2004
Externally publishedYes
EventProceedings of the International Thermal Spray Conference - Osaka, Japan
Duration: May 10 2004May 12 2004

Publication series

NameProceedings of the International Thermal Spray Conference

Conference

ConferenceProceedings of the International Thermal Spray Conference
Country/TerritoryJapan
CityOsaka
Period5/10/045/12/04

All Science Journal Classification (ASJC) codes

  • Surfaces and Interfaces
  • Surfaces, Coatings and Films
  • Materials Chemistry

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