Multi-Purpose Additives Towards Improving the Polymer Cold Spray Process

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Polymers have proven to be challenging to cold spray, particularly with high efficiency and quality when using inexpensive nitrogen (N2) and air propellants. Helium (He) when used as a process propellant can improve spray deposit properties but is often undesirable due to its limited availability and high cost. In this study, additives of multiple particle sizes and materials were mixed with polymer powder in an effort to improve the performance of polymer sprays using mainly N2 as a process propellant. The effects of additives on deposit microstructure were investigated by precise ion-beam polishing of deposit cross sections and subsequent electron microscope imaging. Additional metrics including the density and post-spray composition of deposits were investigated to quantify the peening effect and the amountof embedded additive. Additives, regardless of size, were observed to embed in the spray deposits. Additionally, hard-phase additives demonstrated nozzle-cleaning properties that continually remove polymer fouling on the nozzle walls. Inversely, sprays with polymer powder and no additives tended to clog the nozzle throat and diverging section as a result of continualfouling.

Original languageEnglish (US)
Title of host publicationInternational Thermal Spray Conference and Exposition
Subtitle of host publicationNext-Generation Thermal Spraying for Future Surfaces, ITSC 2023 - Conference Proceedings
EditorsFardad Azarmi, X. Chen, J. Cizek, H. Salimi Jazi, H. Koivuluoto, Y. Lau, R. Ortiz-Fernandez, Ozan C. Ozdemir, F. Toma, J. Veilleux, H. Che
PublisherASM International
Pages272-278
Number of pages7
ISBN (Electronic)9781713879572
DOIs
StatePublished - 2023
Event2023 International Thermal Spray Conference and Exposition, ITSC 2023 - Quebec City, Canada
Duration: May 22 2023May 25 2023

Publication series

NameInternational Thermal Spray Conference and Exposition: Next-Generation Thermal Spraying for Future Surfaces, ITSC 2023 - Conference Proceedings

Conference

Conference2023 International Thermal Spray Conference and Exposition, ITSC 2023
Country/TerritoryCanada
CityQuebec City
Period5/22/235/25/23

All Science Journal Classification (ASJC) codes

  • Metals and Alloys
  • Bioengineering
  • Mechanical Engineering
  • Biomedical Engineering

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