Dilute Polymer Droplets Show Generalized Wetting Dynamics via an Average Viscosity

Despite the prevalence of non-Newtonian fluids in various practical applications, comprehensive dynamic wetting models are lacking. Existing models often oversimplify complex rheological behavior, limiting our ability to predict wetting dynamics. This work introduces and experimentally validates a generalized model for the dynamic wetting of non-Newtonian shear-thinning fluids (dilute polymer solutions) on solid substrates. We experimentally analyzed 12 different shear-thinning fluids using both a power-law model and Carreau-Yasuda model. The data clearly show that the dynamic contact angle can be generalized using an average viscosity to capture rheological changes during droplet spreading. The average viscosity was defined using the fluid’s constitutive model over shear rates relevant to the spreading process. Using a small droplet approximation, we propose and validate a semianalytical spreading model to predict the basal radius of non-Newtonian droplets. The model agrees well with the experimental data. Additionally, the average viscosity was used to define a spreading time scale, which is capable of collapsing the spreading of different non-Newtonian fluids onto a master spreading curve. This work offers significant potential for predicting the dynamic shape and spreading of non-Newtonian fluids with complex rheologies in a range of applications and industrial processes.